Apparatus and method for repairing the junction of a sewer main and lateral pipe

ABSTRACT

The present invention is an improved method and assembly for repairing a pipe or the junction of two pipes, such as sewer pipes. The assembly includes a launcher device having a launcher device body, a launcher device opening disposed on the launcher device body, and a main bladder substantially surrounding the launcher device body. The main bladder includes an opening that substantially aligns with the launcher device opening. The assembly further includes an absorbent liner and a lateral bladder having a tubular lateral bladder body portion and a flange portion. The flange portion of the lateral bladder is attached to the exterior of the launcher device body. A method of using the assembly includes impregnating the liner with resinous material; inserting at least a portion of the liner into the lateral bladder; inflating the bladders; pressing the liner against the pipe; and allowing the resinous material to cure and harden.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.13/208,493 filed on Aug. 12, 2011 which claims priority under 35 U.S.C.§ 119 to U.S. provisional application Ser. No. 61/390,432 filed Oct. 6,2010, both applications are hereby incorporated by reference in itsentirety.

FIELD OF THE INVENTION

The invention relates generally to sewer pipe repair. More particularly,but not exclusively, the invention relates to an improved method andapparatus for repairing the junction of a main and lateral pipe.

BACKGROUND OF THE INVENTION

One method of repairing a damaged sewer pipe is known as cured-in-placepipelining (CIPP). CIPP involves using a lining assembly including amain bladder, a lateral bladder tube extending from the main bladder,and a lateral liner tube. The lateral bladder tube may be separate fromthe main bladder to accommodate instances when a different diameter oflateral pipe needs repaired. Such a liner assembly and a method of useare disclosed in U.S. Pat. No. 5,950,682, which is owned by theapplicant and hereby incorporated by reference in its entirety (andattached as Appendix A).

However, problems exist with such methods and apparatus. Because thelateral bladder tube extends from the main bladder, the two bladdersmust be inflated at the same time in some embodiments. This increasesthe internal pressure on the connection between the main and lateralbladder. If the seal is not tight, a leak may form. The leak makes itdifficult to fully inflate the bladders to press the lateral liner andliner collar against the wall of the lateral pipe and the junctionbetween the main and lateral pipe. When this pressure is not greatenough, the liner will not cure properly. There may be folds in theliner, or the liner may cure away from the wall of the pipe. If foldsare formed, they would have to be cut or sanded out. If the liner curesaway from the wall, it would have to be redone. In either case, it wouldbe both expensive and time consuming to fix the problem of the linerassembly not inflating properly.

A separate problem exists with methods and apparatus that includeindependent main and lateral bladders. In those embodiments, the meansof connecting the bladders to a launcher interferes with the process ofinstalling a cured-in-place liner. Specifically, the lateral orauxiliary bladder disclosed in U.S. Pat. No. 5,950,682 is attached tothe interior of a rim protruding from a launcher device. Such anattachment can create voids between the launcher device and thebladders, allowing resin to interact with the launcher device. Thisincreases clean up time and potentially damages the launcher device.Therefore, there is a need in the art for an improved or alternativemethod and apparatus for repairing the junction of a main and lateralpipe that incorporates the use of a separate main and lateral bladder toexpand to press a lateral liner tube and/or a main line liner memberagainst the wall of a lateral pipe and the junction of a main andlateral pipe.

There is also a need in the art for a method and apparatus for repairingthe junction of a main and lateral pipe that is easily changeable at ajob site to account for varying diameters of pipes. A limitation of U.S.Pat. No. 5,950,682 is that the opening of the launcher device must besubstantially the same diameter as the lateral bladder. This limitationmay be unnecessary, due to the fact that many different diameters oflateral pipes may be used in sewer systems. Therefore, a separatelauncher would be required to repair a sewer system having lateral pipesof varying diameters. It can be both expensive and time consuming toprovide separate launchers to repair different pipes within the samesewer system.

Lastly, there is a need in the art for a method and apparatus forrepairing the junction of a main and lateral pipe that includes a fullyreusable lateral bladder. Known methods employ pushing a liner into alateral bladder using a rod, which requires an end of the lateralbladder to be open, in order to string the liner along the lateralbladder. The open end of the bladder is then closed for the inversionprocess. The bladder may be discarded after the inversion and curingprocess. If an attempt to reuse the bladder was to be made, such a reusecan be impractical and inconvenient. Because the end of the lateralbladder must be open during placement of the liner, the lateral bladdermust be cut after a first use to place a second liner within the lateralbladder. This must be done in order to gain access to the interior ofthe bladder. The cutting makes the lateral bladder shorter. Afterplacing a second liner within the lateral bladder, the bladder must bereclosed, using even more bladder material to make the seal. For manyapplications, the loss of such a bladder length would make reuse of thebladder impractical, as the bladder is unfit for pipe repair lengthsequal to or greater than the first pipe repair. Furthermore, the processof cutting the lateral bladder and reclosing it is a time intensiveprocess. Therefore, there is a need in the art for an improved oralternative method and apparatus for repairing the junction of a mainand lateral pipe that incorporates the use of a fully reusable lateralbladder that is configured for rapid reuse.

SUMMARY OF THE INVENTION

It is therefore a primary object, feature, and/or advantage of thepresent invention to provide an improved or alternative method and meansfor repairing the junction of a main and lateral pipe that overcomesproblems, issues, or deficiencies in the art.

It is another object, feature, and/or advantage of the present inventionto provide an improved or alternative method and means for repairing thejunction of a main and lateral pipe that incorporates the use ofseparate main and lateral bladders.

It is another object, feature, and/or advantage of the present inventionto provide an improved or alternative method and apparatus that includesa lateral bladder being attached directly to a launcher device,providing independent inflation between the main bladder and the lateralbladder.

It is another object, feature, and/or advantage of the present inventionto provide a method and apparatus for repairing the junction of a mainand lateral pipe that is field changeable.

It is another object, feature, and/or advantage of the present inventionto provide a liner assembly that is able to repair pipes having varyingdiameters.

It is another object, feature, and/or advantage of the present inventionto provide a method and apparatus of repairing a junction of a main andlateral pipe that is customizable at the job site.

It is another object, feature, and/or advantage of the present inventionto provide an assembly and methods that include a bladder that may beused a plurality of times to install a plurality of liners while the endof the bladder remains substantially closed.

These and/or other objects, features, and advantages of the presentinvention will be apparent to those skilled in the art. The presentinvention is not to be limited to or by these objects, features andadvantages, and no single embodiment need exhibit every object, feature,and/or advantage.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of the lateral bladder used withembodiments of the present invention.

FIG. 2 a is a perspective view of the lateral bladder before attachmentto a launcher device.

FIG. 2 b is a perspective view of the lateral bladder attached to thelauncher device.

FIG. 3 is a sectional view of the launcher device, lateral bladder, andmain bladder used with embodiments of the present invention at ajunction between a main and lateral pipe.

FIG. 4 is a perspective view of a main bladder used with embodiments ofthe present invention where two layers of material are fused together atan aperture.

FIG. 5 is a view of an embodiment of a lateral liner and gasket usedwith the present invention.

FIG. 6 is a view similar to FIG. 3 showing a first embodiment of theinvention where the lateral liner is included with the liner assembly atthe junction of the main and lateral pipe.

FIG. 7 is a view similar to FIG. 6 showing the liner assembly inflatedand pressing the lateral liner against the lateral pipe and thejunction.

FIG. 8 is a sectional view showing a second embodiment of the presentinvention configured for rapid reuse.

FIG. 9 is a perspective view of a third embodiment of the invention,illustrating a launcher device having a protruding collar and a mainbladder attached.

FIG. 10 is a perspective view of the third embodiment showing a lateralbladder attached to the exterior of the protruding collar of thelauncher device.

FIG. 11 is a sectional view of the third embodiment showing a linerincluded with the loaded launcher device at the junction of a main andlateral pipe.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE INVENTION

FIG. 1 is a perspective view of a lateral bladder 22 used withembodiments of the present invention. The present invention allows abladder to be field changeable, reusable, and/or custom made on the jobsite. As shown in FIG. 1, the embodiment comprises a first end 24comprising a lateral connect 26, a second lateral end 28 and a lateralbladder body 30 there between. The lateral bladder body 30 may be madefrom a roll of bulk bladder material that is cut to length and diameter.For example, a lateral pipe may be measured to be 4″ in diameter and anarea of repair measured to be 39′ 7″ in length. The lateral bladder body30 may be cut from a bulk material from a bulk roll of 4″ diametermaterial to get the 39′ 7″ length needed.

Next, the lateral bladder body 30 is connected to the lateral connect26, to form the lateral bladder 22. The lateral connect 26 is generallya hat shaped bladder piece. The lateral connect 26 may consist of aflange portion 54 and a tubular portion 78 extending from the flangeportion 54. Flange portion 54 and tubular portion 78 of the lateralconnect 26 can be constructed of the same material, and can be thebladder material used for the bladder body 30. Some materials that maybe used for the lateral connect 26 may include PVC, polyethylene,polypropylene, polyurethane, or any other material capable of being usedas bladder material. Alternatively, the flange portion 54 and tubularportion 78 may be made of different materials. For instance, the flangeportion 54 could be made of a PVC material and could be fused to thetubular portion 78, constructed of another bladder material such aspolyethylene. Many materials are contemplated for the lateral connect26, as long as the material is compatible with or capable of beingattached to the bladder body 30. It should be noted that the lateralbladder depicted in FIG. 1 is for an embodiment of the invention thatcan be rapidly prepared in the field. In other embodiments, the lateralbladder 22 may be formed at a remote location by heat welding bladdermaterial together to form a lateral bladder comprising a tubular bodyportion and a flange portion.

In attaching the lateral bladder body 30 to the lateral connect 26, thetubular portion 78 is generally the same diameter as the diameter of thebladder body 30 previously cut to length. In addition, the flangeportion 54 of the lateral connect 26 may include a plurality of holes 80for connecting to a launcher device, as will be discussed in greaterdetail below. To fit the lateral connect 26 to the bladder body 30 toform a lateral bladder 22, the tubular portion 78 of the lateral connect26 is inserted within the lateral bladder body 30. A glue or solvent isadded around the periphery of the tubular portion 78 of the lateralconnect 26 before it is inserted into the lateral bladder body 30. Next,a pneumatic plug (not shown) or the like is inserted through the lateralconnect 26 adjacent the tubular portion 78 of the lateral connect 26within the lateral bladder body 30. The portion of the lateral bladderbody 30 and lateral connect 26 to be fused is optionally placed within arigid tube, the pneumatic plug is inflated, and the pressure ismaintained within the pneumatic plug to allow the lateral connect 26 tobond to the lateral bladder body 30. This bonding process also acts tosmooth out wrinkles which may occur when the tubular portion 78 of thelateral connect 26 is inserted into the lateral bladder body 30. Thepneumatic plug remains inflated until the glue or solvent materialbetween the tubular portion 78 of the lateral connect 26 and the lateralbladder body 30 has bonded the two members to form the lateral bladder22. The lateral bladder 22 is then attached to a launcher device.

FIGS. 2 a and 2 b illustrate the connection of the lateral bladder 22 toa launcher device 12. The launcher device 12 is a pipe or other memberthat is used to transport the bladders and liner to a position within apipe. The launcher device 12 may generally comprise an open end 14, aclosed end 16, and an opening 18 there between. The launcher device 12may include a ramped interior that may act to hold the lateral bladder22. Further, the launcher device 12 may optionally include a collar 20.The collar 20 includes a plurality of holes 52 corresponding to theholes 80 of the flange portion of the lateral connect 26. Therefore, thelateral bladder 22 may be connected directly to the launcher device 12via the lateral connect 26 and the collar 20. The collar 20 may alsoinclude a protruding rim (not shown) to support the lateral connect 26of the lateral bladder 22. Such an embodiment would be effective withthe lateral bladder body 30, because the protruding rim would provide aportion of the launcher device 12 to act as point of attachment for thelateral bladder body 30 in addition to providing structural support. Forexample, tubular portion 78 of the lateral connect 26 may be placed overthe protruding rim, a band or clamp may be applied to the outside of thelateral connect 26, and the flange portion 54 may be folded upward andtaped to the clamp or band. Such an embodiment is discussed further inrelation to FIGS. 9-11. Alternatively, another structural point ofattachment for the lateral bladder 22 may be the open end 14 of thelauncher device 12. In such an alternative embodiment, the first end 24of the lateral bladder 30 is attached to a rim of the open end 14 of thelauncher device 12 instead of the collar 20. The flange portion 54 ofthe lateral connect 26 may be folded over the rim and secured to theouter surface of the launcher device 12.

The embodiment of FIGS. 2 a and 2 b show where the lateral bladder 22and launcher device 12 are connected by the use of bolts 19 are insertedthrough the holes 80 in the flange portion 54 of the lateral connect 26and into threaded holes 52 on the collar 20 of the launcher device 12.Alternatively, the flange portion 54 of the lateral connect 26 may beconnected to the launcher device 12 by use of a glue or solvent betweenthe flange portion 54 and the launcher device 12. In certainembodiments, a retaining ring and a gasket (not shown) may be used tosecure the flange portion 54 to the launcher device collar 20. A gasketwould be used for instances when a seal between the lateral bladder 22and the launcher device 12 is desired. It should be noted that a sealbetween the lateral bladder 22 and launcher device 12 is not required topractice this invention, because in operation, a main bladder 32 may beinflated first, covering the lateral connect portion 26 of the lateralbladder tube 22, sealing it against the launcher device 12.

FIG. 3 is a sectional view of a launcher device 12, lateral bladder 22,and main bladder 32 used with the present invention located at ajunction 74 between a main pipe 70 and a lateral pipe 72. The lateralbladder 22 is inverted through the opening 18 of the launcher device 12either before or after attachment to the launcher device 12. The secondend 28 of the lateral bladder 22 is closed by a band or clamp 64.Connected to this band or clamp 64 may be a loop 66 and a line 58. Theclamp, loop, and line connections allow the lateral bladder 22 to beinverted within a space inside the launcher device 12. Generally, thelateral bladder 22 will be inverted along the ramp in the launcherdevice 12. Also connected to the launcher device 12 and lateral bladder22 is a fluid line 56, which will be discussed in greater detail below.

Shown in FIG. 3 to be at least partially surrounding the launcher device12 and flange portion 54 of the lateral bladder 22 is a main bladder 32.The main bladder 32 comprises two layers of expandable material having agenerally tubular shape with a first end 34, a second end 36, and a mainbladder opening 38 there between. The two layers of expandable materialare fused together around the main bladder opening 38 such that the twolayers form a barrier which is air or fluid impermeable, as illustratedin FIG. 4. The main bladder opening 38 corresponds to the opening 18 inthe launcher device. The first end 34 of the main bladder 32 is securedat the open end 14 of the launcher device such that the first end 34 isair tight. The second end 36 of the main bladder 32 is then secured atthe closed end 16 of the launcher device 12 in such a way that thesecond end 36 of the main bladder 32 is air tight as well. A port 60(see also FIGS. 2 a and 2 b) is included in the launcher device 12 toprovide a second fluid source to inflate the main bladder. When the mainbladder 32 is inflated, the fluid within the two layers of expandablematerial creates a pillow that secures the launcher device 12 to themain pipe, and optionally seals the lateral connect 26 to the launcherdevice 12.

One of the objects of this invention is to provide independent inflationof the main bladder 32 and lateral bladder 22 by connecting the lateralbladder 22 to the launcher device 12 without the need for the lateralbladder 22 to be connected to the main bladder 32. This is accomplishedby providing a separate port 60 in the launcher device that provides forinflation of the main bladder 32. The port 60 may include a variety ofmeans for providing fluid to the main bladder 32. The port 60 maycomprise a pin or needle-like protrusion to provide inflation, as theinner layer of bladder material could be punctured by the protrusion.Alternatively, the port 60 could simply be a hole that aligns with anopening on the inner layer of the main bladder 32. Another embodimentincludes placing a Schrader valve on the inner layer of the main bladder32 and attaching it to port 60, providing a controlled, independentinflation of the main bladder 32, even if a single source of fluid isused. In a first embodiment, the fluid to provide inflation is providedby a single air hose 56 to the launcher device 12. In anotherembodiment, a second air hose (not shown) is used with the launcherdevice 12. The first air hose provides inflation means for the mainbladder 32 by attaching to the port 60 within the launcher device, and asecond air hose provides a separate inflation means for the lateralbladder 22 by attaching to the open end 14 of the launcher device 12.

FIG. 5 is a view of an alternative embodiment of a lateral liner 40. Thelateral liner 40 is formed from a rectangular sheet of resin absorbentmaterial. The bulk material is cut to form the desired length and widthof the rectangle. The rectangle may then be rolled into a tubular shapeby overlapping the edges of the rectangle. Alternatively, the edges ofthe rectangle may be stitched or fused together to form a tube. Ineither alternative, the lateral liner 40 should be in a tubular shapeafter expansion of the bladder and setting of a curable resin. It shouldfurther be appreciated that the liner material may have a resinimpermeable coating on one side, but that is not a necessity.

The lateral liner 40 should include an anchor point to either thelateral bladder 22 or to the pipe junction. The anchor point serves toimmobilize the lateral liner 40 after it is loaded onto the launcherdevice 12 and assures accurate placement of the lateral liner 40 withinthe pipes to be repaired. For applications where the lateral liner 40 isused for a repair solely within a lateral pipe, the anchor point may beprovided by frangibly connecting the lateral liner 40 to the lateralbladder 22 by the use of an adhesive or solvent. Once the lateral liner40 is installed within the lateral pipe and the resinous material hascured, the lateral bladder 22 is removed. When the lateral bladder 22 isremoved, the frangible connection is broken and the liner is left withinthe pipe. For applications where the liner assembly is used to repairthe junction of a main and lateral pipe, an anchor point for the lateralliner 40 may be provided by the use of a main liner member attached toan end of the lateral liner 40. Such an anchor point may be created byconnecting the lateral liner 40 to a sheet of liner material cut to fitat least partially within the main pipe to be repaired. Another way toprovide such an anchor point is to flare a portion of the lateral liner40 after placing it into a tubular shape. The flared portion of lateralliner 40 is configured to fit at least partially within the main pipe tobe repaired.

FIG. 5 illustrates an embodiment where a gasket 50 is included with thelateral liner 40. To attach the gasket 50 to the lateral liner 40, thelateral liner 40 is placed on a table with a first end 42 spread out toform a flared portion. A circular gasket 50 (shown in plan view in FIG.5) having an aperture through the center of it is then placed over thesecond end 46 of the lateral liner 40 along the lateral liner body 48and is placed adjacent the flared portion of the first end 42 of thelateral liner 40. The gasket 50 and the lateral liner 40 are thenoptionally secured together by either stitching the gasket 50 to thelateral liner 40 or fusing the gasket 50 to the liner body 48. If thegasket 50 is attached or fused to the lateral liner 40, the gasket 50may serve as an anchor point. While the lateral liner 40 is generallycomprised of a resin absorbent material, the gasket 50 may be comprisedof a hydrophilic material which is capable of expanding in the presenceof water. The gasket 50 may also be a rubber material as well.

FIG. 6 is a view similar to FIG. 3 showing the lateral liner 40 andgasket 50 also included with the liner assembly 10 at the junction 74 ofthe main pipe 70 and lateral pipe 72. The lateral liner 40 is resinsaturated with a resinous material capable of curing and hardening, andthen drawn into the lateral bladder 22 as shown in FIG. 6. To do so,holes may be placed through the second end 46 of the lateral liner 40. Arope or line is inserted through the holes and then inserted through theinverted lateral bladder 22 in the launcher device 12. The rope or lineis pulled to invert the lateral liner 40 into the inverted lateralbladder 22. Pulling the lateral liner 40 into the lateral bladder 22inverts the lateral liner 40 within the lateral bladder 22. The rope orline is then removed from the second end 46 of the lateral liner 40, thelateral bladder 22 is clamped closed, and the open end 14 of thelauncher device 12 is closed. Alternatively, the lateral liner 40 may beplaced within a lateral bladder 22 that has already been clamped closed,which will be described in further detail below. In this position, ifthe lateral liner 40 has a coated side, the coated side of the lateralliner 40 will be next to the body 30 of the lateral bladder 22 and thenon-coated side of the lateral liner 40 will be facing inwards. Theliner assembly 10 is now ready to be positioned in a main pipe 70adjacent a lateral pipe 72.

The liner assembly 10 is pulled or pushed through a main pipe 70 to bepositioned adjacent a lateral pipe 72. A line may be connected to thelauncher device 12 and liner assembly 10 to pull the device, or apositioning robot (not shown) may be used to position the liner assembly10 within the main pipe 70. FIG. 6 shows the correct positioning of theliner assembly 10 within a main pipe 70 such that the opening 18 of thelauncher device 12 is directly adjacent the opening of the lateral pipe72.

FIG. 7 is a view similar to FIG. 6 showing the liner assembly 10inflated in the main pipe 70 and lateral pipe 72 with the lateral liner40 pressed against the lateral pipe 72 and the junction 74. Air, oranother fluid, is added to the main bladder 32 and the lateral bladder22. The fluid may be added by a fluid line 56 and a port 60. However, itshould be noted that the lateral bladder 22 and main bladder 32 areseparately inflated in this embodiment, as previously described. Theinflation of the lateral bladder 22 will cause the lateral bladder 22and the lateral liner 40 to evert through the opening 18 of the launcherdevice 12 and into the lateral pipe 72. The evertion causes thenon-coated side of the lateral liner 40 to be pressed against the wallof the lateral pipe 72. In addition, the main bladder 32 is inflated topress the gasket 50 or collar portion of the lateral liner 40 againstthe junction 74 between the main pipe 70 and lateral pipe 72. Becausethe main bladder 32 includes a main bladder opening 38, the lateralbladder 22 and lateral liner 40 are able to evert through the opening 18and into the lateral pipe 72. The inflation is maintained until theresinous material, which has been saturated into the lateral liner 40,has been allowed to cure and harden. At this point, the fluid is removedand the lateral bladder 22 must be removed from the lateral pipe 72.

The lateral bladder 22 is removed by pulling a line 58 connected to aloop 66 at the second end 28 of the lateral bladder 22, which peels thelateral bladder 22 away from the lateral liner 40. Thus, the lateralliner 40 remains in the lateral pipe 72 providing a repaired wall of thelateral pipe 72. Likewise, the main bladder 32 is deflated to leave thehydrophilic gasket 50 at the junction 74 between the main pipe 70 andlateral pipe 72. The hydrophilic gasket 50 helps seal the junction 74from water by expanding in the presence of water to block the flow ofwater behind the gasket 50, which could increase the damage at thejunction 74 between the main pipe 70 and lateral pipe 72. Once thelateral bladder 22 has been reinverted into the launcher device 12 andthe main bladder 32 has been deflated, the launcher device 12 may beremoved from the main pipe 70.

FIG. 8 is a second embodiment according to the invention configured forrapid reuse. The configuration is similar to the one depicted in FIG. 3,with two main alterations. First, the use of a lay flat hose 100 isdepicted. If the length of the lateral pipe to be repaired is longerthan the length of the launcher device 12, a lay flat hose 100 may beincluded with the liner assembly to accommodate longer lengths oflateral bladder and lateral liner. The lay flat hose 100 is connected tothe open end 14 of the launcher device 12. The lay flat hose allows anadditional length of lateral liner 40 (not shown) and lateral bladder 22to be inverted through the opening 18 of the launcher device 12. Itshould be noted that the use of the lay flat hose 100 is optional anddoes not affect the method of inflating and everting the lateral bladder22 and lateral liner into the lateral pipe. In the embodiment depictedin FIG. 8, the launcher device 12 is connected to the lay flat hose 100by the use of a sealing mechanism. The sealing mechanism for the layflat hose 100 may be a cam lock 104 or other mechanism that is capableof releasably attaching the lay flat hose 100 to the launcher device 12.Such a mechanism should allow for a quick and easy release from thelauncher device 12, allowing for easy access and rapid reloading of thelateral bladder 22.

A second alteration of the embodiment illustrated in FIG. 8 is that anopening 102 is inserted into the second end 28 of the lateral bladder22. The primary role of the opening 102 is to provide a means to load anew lateral liner into the same lateral bladder 22 by allowing a rope108 or line to be received by a technician to place a new lateral linerwithin the lateral bladder 22. After the new lateral liner is loaded,the opening 102 may remain open to act as a steam exhaust port forapplications where the resin is cured by steam. In applications where anambient cure resin is employed, a blocking member may be placed over theopening 102. The blocking member may be any member that is capable oftemporarily blocking the opening 102. For example, the blocking membercould be duct tape. When the lateral bladder 22 is everted into thelateral pipe, the blocking member will be on the interior of the lateralbladder 22 and the pressure of the fluid on the interior of the lateralbladder 22 will act to keep the blocking member in place.

In operation, a first lateral liner is installed into a lateral pipe asdescribed in relation to FIGS. 1-7. The lateral bladder 22 is removedfrom a first lateral pipe and is pulled and inverted through the opening18 of the launcher device 12. The lateral bladder 22 is long enough toextend into the lay flat hose 100. The lay flat hose 100 is disconnectedfrom the launcher device 12 by use of cam-locks 104. The lay flat hose100 is removed, exposing the lateral bladder 22. A rod 106 including arope 108 is inserted into the lateral bladder 22 at the opening 18 ofthe launcher device 12, and extends to the second end 28 of the lateralbladder 22 so that the rope 108 passes through the opening 102 in thesecond end 28 of the lateral bladder 22. A new lateral liner soaked in aresinous material may now be pulled into the lateral bladder 22 usingthe rope 108. Alternatively, the rope 108 may be doubled and attached tothe new lateral liner by a hole in the new lateral liner. The newlateral liner may then be loaded in the same manner as described inrelation to FIG. 6. In such an embodiment, the rope 108 is threadedthrough a hole in the new lateral liner, the new lateral liner is placedinto the lateral bladder 22, and both ends of the rope 108 are pushedtoward opening 102 by the rod 106. The new lateral liner is secured andpulled into place by a technician. Once the new lateral liner is inplace, one end of the rope 108 is released, and the other end of therope 108 is pulled through the hole in the new lateral liner and throughthe opening 102 in the lateral bladder 22. The new lateral liner is nowin place. The opening 102 is optionally closed with a blocking member,the lay flat hose 100 is connected to the launcher device 12, the newliner assembly is positioned within a main pipe for deployment, the mainbladder and the lateral bladder 22 are inflated with a fluid, thelateral bladder 22 and new lateral liner are inverted into a secondlateral pipe, and the resinous material is allowed to cure and harden.The fluid is removed from the lateral bladder 22, the lateral bladder 22is removed from the second lateral pipe using line 58, and the processmay be repeated.

The embodiment depicted in FIG. 8 provides a method and apparatus wherethe lateral bladder 22 remains intact, unchanged, and attached to thelauncher device 12. Therefore, a new lateral liner may be quicklyreloaded into the launcher device 12. Since no changes to the assemblywere required after the placement of a first lateral liner, a pluralityof lateral liners may be rapidly installed into a plurality of lateralpipes using the same lateral bladder 22.

FIGS. 9-11 depict a third embodiment according to the present inventionwhere the lateral bladder 122 may be prepared at a remote location fromthe installation site, where the launcher device 112 includes aprotruding collar 120, where the lateral bladder 122 is attached to theexterior of the collar 120 of the launcher device 112, and where thelauncher device includes separate fluid sources 124, 126. Thisembodiment addresses deficiencies in the art where a two-bladder systemis employed to repair either a junction of a main and lateral sewer pipeor a section of a lateral pipe.

FIG. 9 shows the launcher device 112, including a first launcher end114, an opposite second launcher end 116, and a launcher device body 118there between, and a collar 120 having an interior and an exteriorprotruding from an opening 130 on the launcher device body 118. FIG. 9shows where a main bladder 132 has been placed onto the launcher device112 and substantially surrounds the launcher device body 118. The mainbladder 132 has a first main bladder end 134, an opposite second mainbladder end 136, and a main bladder opening 138 there between, and themain bladder 132 is placed onto the launcher device 112 such that thecollar 120 enters the main bladder opening 138. As in the previousembodiments, the main bladder 132 comprises two layers of expandablematerial having a generally tubular shape. The two layers of expandablematerial are fused together around the main bladder opening 138 suchthat the two layers form a barrier which is air or fluid impermeable, asillustrated in FIG. 4. The first main bladder end 134 is secured at thefirst launcher end 114 such that the connection is air tight. The mainbladder end 136 is then secured at the second launcher end 116 in such away that the connection is air tight as well. In this embodiment, themain bladder 132 can be unattached to the launcher device 112 at or nearthe main bladder opening 138. A lay flat hose 100 provides a fluidsource 126 to the interior of the launcher device 112 once attached tothe first launcher end 114. A port 160 and fluid source 124 are includedin the launcher device 112 to provide a second fluid source to inflatethe main bladder 132. When the main bladder 132 is inflated, the fluidwithin the two layers of expandable material creates a pillow thatsecures the launcher device 112 to the main pipe.

A lateral bladder 122 is attached to the launcher device, as illustratedin FIG. 10. FIG. 10 shows the lateral bladder 122 attached to thelauncher device 112 at the exterior of the collar 120 by a band 140.Alternatively, lateral bladder 122 may be attached to the exterior ofthe collar 120 of the launcher device 112 by the use of a clamp, clip,adhesive, strap, screw, or other fastener. The lateral bladder may beproduced at a location remote to the installation site, because thelateral bladder 122 should be made to easily fit the collar 120 of thelauncher device 112. In cases where a flange portion is desired forlateral bladder 122, the flange portion may be attached to the lateralbladder 122 in the field or attached at a factory using heat welding,adhesives, or mechanical connections such as stitches. The flangeportion could be folded over the band 140, attached to the launcherdevice body 118, or attached to the exterior of the protruding collar120. In the illustrated embodiment, lateral bladder 122 comprises aone-piece tubular bladder. It should be noted that lateral bladder 122has been attached to the launcher device 112 after main bladder 132 inthe illustrated embodiment, but the lateral bladder 122 may be attachedbefore main bladder 132. Once the main bladder 132 and lateral bladder122 are attached to the launcher device 112, a liner 142 must be loadedonto the launcher device 112.

FIG. 11 is a sectional view of the third embodiment showing a liner 142included with the launcher device 112 at the junction 74 of a main pipe70 and lateral pipe 72. The liner 142 is shown to have a lateral portion146 and a main line portion 144 which acts as an anchor point.Alternatively, the liner 142 may include other anchor points asdiscussed above. The liner 142 is saturated with a resinous materialcapable of curing and hardening and drawn onto or into the lateralbladder 122. The lateral bladder 122 may be inverted into launcherdevice body 118 to load the liner 142. The lateral portion 146 of liner142 may be drawn into lateral bladder 122 until main line portion 144sits on top of main bladder 132, remaining outside of launcher devicebody 118. The lay flat hose may then be attached to the first launcherend 114.

In operation, the loaded launcher device 122 is inserted into a mainpipe 70 and the launcher device opening 130 is aligned with the openingof a lateral pipe 72 as previously described. The first fluid source 124inflates the main bladder 132 with a fluid, pressing the main bladder132 and main line portion 144 of liner 142 against the walls of the mainpipe 70. A fluid is then provided by the second fluid source 126 to theinterior of the launcher device body 118 to the lateral bladder 122,forcing the lateral bladder 122 to evert into the lateral pipe 72. Sincethe main line portion 144 of liner 142 has been pressed against thewalls of the main pipe, lateral portion 146 of liner 142 is easilypressed against the walls of the lateral pipe 72 with minimal shiftingor movement. The resinous material in the liner 142 is then allowed tocure and harden. Since lateral bladder 122 has been attached to theexterior of the collar 120 of the launcher device 112, there is minimalresin migration into the junction between the main bladder 132 andlateral bladder 122. After the resinous material has cured and hardened,the bladders 122, 132 are deflated, and the launcher device 112 isremoved from the junction 74. This embodiment may be configured forrapid reuse, as in the second embodiment.

Embodiments according to the present invention allow a user to installany length and diameter of lateral liner to renew the wall of a lateralpipe and the junction between the lateral and main pipes. This is doneby having a lateral bladder which can be quickly constructed at a jobsite by including a lateral connect to any diameter of a lateral bladderand sizing the length of lateral bladder as needed for the particularjob. Because the main bladder will work with any size, it does not needto be constructed on site or connected to the lateral bladder. This willaccommodate a wide range of pipe sizes needing repair. In addition, themain bladder will last for approximately 20 installs such that it willnot have to be replaced on the launcher device. While the lateralbladder may need to be changed for each job, if a similar sized pipediameter and length needs repair, a constructed lateral bladder is usedfor 3-5 installs providing the length is sufficient for all repairs.There are at least two advantages of utilizing the methods of thisdisclosure. First, the installer and customer will share a substantialcost savings because the assembly is reusable. Secondly, productivitywill be increased as the reusable liner assembly may be constructed,loaded, and/or reloaded in a short amount of time.

The invention claimed is:
 1. An assembly for repairing a pipe,comprising: a launcher device comprising a launcher device body with alauncher device opening disposed therein; a main bladder substantiallysurrounding the launcher device body; a lateral connect having a flangeportion and a tubular portion, wherein the flange portion is combinedwith the launcher device body such that the lateral connect is fluidlysealed to the launcher device separate from the main bladder; a tubularlateral bladder body combined with the tubular portion of the lateralconnect to form a lateral bladder; and a liner comprising an absorbentmaterial.
 2. The assembly of claim 1 wherein the flange portion of thelateral connect includes a plurality of openings adapted to receivefasteners for connecting the lateral connect to the launcher device. 3.The assembly of claim 1 wherein the tubular portion of the lateralconnect is positioned inside the lateral bladder body.
 4. The assemblyof claim 1 wherein the launcher body has an outside surface and theflange portion of the lateral connected forms a seal with the outsidesurface of the launcher body.
 5. The assembly of claim 1, wherein theliner further comprises a main liner member connected to a lateralmember; and wherein the lateral member is disposed within the lateralbladder.
 6. The assembly of claim 1, wherein the main bladder is notattached to the lateral bladder.
 7. The assembly of claim 1, wherein themain bladder is not attached to the launcher device body at or aroundthe launcher device opening.
 8. The assembly of claim 1, furthercomprising providing a first fluid source connected to the main bladderand a second fluid source connected to the lateral bladder.
 9. Theassembly of claim 1, wherein the liner is a sheet.
 10. The assembly ofclaim 9, wherein the liner is formed into a tube.
 11. The assembly ofclaim 1, wherein the flange portion of the lateral connect is attachedto the exterior of the launcher device body at one of a first or secondlauncher end.
 12. The assembly of claim 1, wherein the flange portion ofthe lateral connect is attached to the exterior of the launcher devicebody by a band, a tape, a clip, an adhesive, a cam lock, or a retainingring.
 13. The assembly of claim 1 further comprising a first port influid communication with the main bladder for inflating the main bladderand a second port in fluid communication with the lateral bladder forinflating the lateral bladder, wherein the first port allows controlledinflation of the main bladder independent from inflation of the lateralbladder through the second port.
 14. An assembly for repairing a pipe,comprising: a launcher device comprising a launcher device body having alauncher device opening disposed therein; a collar around the launcherdevice opening; a main bladder substantially surrounding the launcherdevice body; the main bladder having a first main bladder end, anopposite second main bladder end, and a main bladder opening therebetween; wherein the main bladder opening substantially aligns with thelauncher device opening; a lateral connect having a flange portion and atubular portion, wherein the flange portion is combined with the collarsuch that the lateral connect is fluidly sealed to the launcher deviceseparate from the main bladder; a tubular lateral bladder body portioncombined with the tubular portion of the lateral connect to form alateral bladder; a first port in fluid communication with the mainbladder for inflating the main bladder and a second port in fluidcommunication with the lateral bladder for inflating the lateralbladder, wherein the first port allows controlled inflation of the mainbladder independent from inflation of the lateral bladder through thesecond port; and a liner comprising an absorbent material.
 15. Theassembly of claim 14 wherein the flange portion of the lateral connectincludes a plurality of openings adapted to receive fasteners forconnecting the lateral connect to the launcher device.
 16. The assemblyof claim 14 wherein the tubular portion of the lateral connect ispositioned inside the lateral bladder body.
 17. A method of repairing apipe, comprising: providing the assembly of claim 1; placing the lateralbladder within the launcher device body; impregnating the liner with aresinous material capable of curing and hardening; inserting at least aportion of the liner into the lateral bladder; inflating the mainbladder; inflating the lateral bladder, forcing the lateral bladder andat least the portion of the liner through the launcher device openingand the main bladder opening, pressing the liner against the pipe;wherein the first port provides inflation of the main bladderindependent from inflation of the lateral bladder through the secondport; and allowing the resinous material capable of curing and hardeningto cure and harden.
 18. The method of claim 17, wherein the pipe to berepaired includes a junction between a main pipe and a lateral pipe;wherein the liner comprises a main line member connected to a lateralmember; wherein the lateral member of the liner is the portion of theliner inserted into the lateral bladder; and wherein the main linemember remains outside of the launcher device body while the lateralmember is inserted into the lateral bladder.
 19. The method of claim 17,further comprising the step of adding a glue or solvent to the tubularportion of the lateral connect then inserting the tubular portion of thelateral connect into the tubular lateral bladder body.
 20. The method ofclaim 17, wherein the main bladder is not attached to the lateralbladder.
 21. The method of claim 17, wherein the main bladder is notattached to the launcher device body at or around the launcher deviceopening.
 22. The method of claim 17, further comprising: inflating themain bladder with a first fluid source; and inflating the lateralbladder with a second fluid source.
 23. The method of claim 17, whereinthe lateral bladder is attached to the exterior of the launcher devicebody by a band, a clip, an adhesive, a screw, or a retaining ring. 24.The method of claim 17, wherein the liner is a sheet.
 25. The method ofclaim 23, further comprising placing the liner into the form of a tube.